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Tyre Pyrolysis: What a Feasibility Study Should Cover Before You Invest

Test feedstock, offtake, utilities, permitting and operating economics before choosing a reactor.

Stacked end-of-life tyres awaiting processing

Photo: Engin Akyurt / Pexels

Tyre pyrolysis can produce oil, recovered carbon material, steel and process gas. Those labels do not establish a viable project: yields and market value depend on feedstock, technology, product treatment and the specifications buyers will accept. MSR's tyre pyrolysis facility is in development; this is a framework for evaluating a project, not a claim about an operating plant.

Prove the inputs and outlets first

  • Map contracted tyre tonnage, collection radius, seasonality, tyre types, contamination and delivered cost.
  • Obtain prospective buyers' written specifications, sample requirements, expected volumes and pricing basis for oil, recovered carbon material and steel.
  • Account for off-spec product, residues and wastewater, including their treatment or disposal costs.

Demand a measured balance at the intended scale

Study workstreamEvidence to collect
ProcessMass and energy balance by tonne of tyres, pilot data and uptime basis.
UtilitiesStart-up fuel, electricity, cooling water, gas handling and emissions controls.
Site and permitsLand use, waste acceptance, air emissions, fire protection, storage and local approval route.
Product qualityIndependent analyses, variability across feedstock batches and buyer qualification.
EconomicsInstalled CAPEX, labour, maintenance, residue costs, finance and working capital.

Run downside cases: feedstock supply 20% below plan, lower product prices, longer commissioning and more off-spec output. A model that only works at the supplier's best-case yield is not ready for investment. Ask who owns technology performance risk and what evidence supports scale-up.

MSR is developing a pyrolysis project and can discuss the project-development questions and equipment interfaces. Any expected output, energy self-sufficiency or financial return needs validation for the proposed site and feedstock.

Discuss project development with MSR

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